Customized Heat Treated Stainless Steel Pellet Mill Ring Die

• Customization: Available
• Type: Pellet Mill
• Processing Object: Mixed Feed
• Model NO.: MUZL1610C
• Processing Technics: Crushing-before-Mixing
• Screen Mesh: With Screen Mesh
• Grinding Equipment Type: Feed Hammer Mill
• Pellet Mill Type: Ring Die Pelleter
• Bulking Machine Type: Single Screw Bulking Machine
• Expanding Method: Wet Expansion
• Condition: New
• Applicable Materials Shape: Granular
• Type of Ring Die: as Per Drawing of Clients
• Size: Customized
• Hole Taper: Uniform
• Treatment: Heat Treatment
• Hardness: 52-60 HRC
• Service Life: 1000 Hours or More
• Material: Stainless Steel,Alloy Steel or Customized
• Application: for Pellet Mill Spare Part
• Transport Package: Wooden Case
• Specification: Size according to different type
• Trademark: Weikeer
• Origin: Jiangsu
• HS Code: 84369900
• Production Capacity: 300/Month
• Package Size: 80.00cm * 80.00cm * 30.00cm
• Package Gross Weight: 300.000kg
• Lead Time: 45 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Spare Parts - Premium Stainless Steel Ring Die for Pellet Mill

Weikeer specializes in manufacturing a diverse array of ring dies, custom-tailored to meet clients' specific requirements.

Weikeer offers comprehensive feed engineering solutions tailored to your needs.

Product Description

Our products find extensive applications across large, medium, and small-sized aquaculture, food and feed mills, livestock farms, poultry farms, individual farmers, and small to medium-sized farms. They serve as essential feed processing machinery, transforming materials such as corn, bean pulp, straw, grass, rice husks, and other fragmented substances into granules.

The ring die is a crucial component of the ring die pellet machine. Its quality significantly impacts the quality and output of pellets, as well as the operational efficiency and maintenance costs of the equipment.

Introduction to Pellet Machine Ring Die

1. Material of the Ring Die: X46Cr13 / 4Cr13 (stainless steel), 20MnCr5 / 20CrMnTi (alloy steel), or customized to your specifications.
2. Hardness of Ring Dies: 52-60 HRC
3. Diameter Range: From 1.0mm up to 28mm
4. Pellet Die Types Available: Ring Die or Flat Die
5. Outer Diameter Options: Up to 1800mm
6. Customizable Pellet Die Models:
We offer customization for various models including CPM, CPP, OGM, Zhengchang (SZLH/MZLH), Amandus Kahl, Muyang (MUZL), Yulong (XGJ), AWILA, PTN, Andritz Sprout, Matador, Paladin, Sogem, Van Arssen, Yemmak, Promill; and many others based on your drawings.

Specification Customization:
We provide ring dies for all major brands of pellet machines, including ANDRITZ,CPM, ZCME, IEMME, JKAP, SOGEM, SPROUT (UMT), MATADOR (UMT), MABRIK, PALADIN, PTN, PROMILL, YEMMAK, and more.
Custom dimensions and drawings of ring dies are welcomed.
.

Below are the standard models for each brand:
For Zhengchang Pellet Mill:SZLH250, SZLH300, SZLH320, SZLH350, SZLH400, SZLH420, SZLH508, SZLH678, SZLH768, etc.
For Muyang Pellet Mill:MUZL180, MUZL350, MUZL420, MUZL600, MUZL1200, MUZL610, MUZL1210, MUZL1610, MUZL2010; MUZL350X, MUZL420X, MUZL600X, MUZL1200X (particularly for shrimp feed pellets, diameter: 1.2-2.5mm)
For Awila Pellet Mill:Awila 420, Awila 350, etc.
For Kahl Pellet Mill (Flat Die): 38-780, 37-850, 45-1250, etc.
 

Detailed Photos

Main Manufacturing Process of Ring Die

1. Forging and Lathing:
Through extremely precise forging and lathing, we achieve unparalleled dimensional accuracy and a bright, clean surface finish.

2. Die Hole Processing:
We utilize advanced German gun drill equipment, specialized tools, and sophisticated drilling software to process die holes.
This ensures high accuracy in die hole positioning.
With high rotating speeds and imported tools combined with cooling liquids, optimal drilling conditions are maintained.
The resulting low roughness of the processed die holes ensures superior pelleting output and quality.
Our meticulous process guarantees both the quality and the extended service life of the die.

3. Vacuum Heat Treatment
Function:
Ring die surface: No oxidation reaction.
Die hole inner surface: Retains original smoothness.
Exhibits high stability, hardness, and tenacity.

 

Product Parameters

Compression Ratio of Ring Die

Generally, a higher compression ratio results in denser finished pellets. However, this does not necessarily mean better pellet quality. The compression ratio should be tailored to the raw material and type of feed being used.
Customers can customize dies with various hole diameters and compression ratios to meet their specific requirements.

	Hole Diameter(mm)	Compression Ratio
Poultry&livestock feed	2.5-4.5	1:4-1:8
Fish&Shrimp feed	1.0-2.5	1:16-1:28
Biomass&Wood pellet	6.0-12.0	1:4-1:8

 

The most common die hole structures include straight holes, release stepped holes, external conical holes, and internal conical holes. Each structure is suitable for different raw materials and feed formulas.

Model	Material Type	Feed Type	Holes Diameter of ring die
1		High starch feed	φ2-φ6
2	Pellet of livestock and poultry	High energy feed	φ2-φ6
3	Pellet of aqua feed	High protein feed	φ1.5-φ3.5
4	Pellet of compound fertilizer	Feed include urea	φ3-φ6
5	Pellet of hops	High fibre feed	φ5-φ8
6	Pellet of chrysanthemum	High fibre feed	φ5-φ8
7	Pellet of peanut shell	High fibre feed	φ5-φ8
8	Pellet of cottonseed hull	High fibre feed	φ5-φ8
9	Pellet of turf	High fibre feed	φ5-φ8

 

WARM TIPS
How to maintain and inspect the ring die?
1. Adjust the rollers correctly to ensure the hole inlets are not damaged by roller contact or tramp metal.
2. Distribute material evenly across the entire working area.
3. Ensure all holes work uniformly and unclog any blocked holes as necessary.
4. When changing dies, inspect the condition of the die seating surfaces and fixing systems, including the collar, clamp, or wear ring.
 

FAQ

1. Q: Are you a trading company or a manufacturer?
A: We are a manufacturer with nearly 20 years of experience in this industry.

2. Q: How can I get to your company?
A: You can fly to Nanjing Lukou Airport and then take the high-speed railway from Nanjing station to Liyang station. Alternatively, we can arrange a pick-up.

3. Q: Do you have foreign customers using your pellet mill die?
A: Yes, we do. Our company has established business relationships with customers in South Africa, Canada, Vietnam, Argentina,England, Tailand, India, Pakistan, Ecuador, and more.

4. Q: How long can your ring die be used?
A: Our ring dies have a long service life of approximately 1000-2000 hours.

5. Q: What factors affect the lifespan of a die?
A: Several factors influence the service life of a die:
The composition of the raw material.
The characteristics of the raw material.
The moisture and fat content of the material before pelletizing.
The particle size of the mash.
The heat conditioning of the mash.
State-of-the-art controls for our pellet mill
And a multitude of additional features
6. Q: How can I purchase spare parts for my pellet mill?
A: Simply provide us with the brand and model of your pellet machine, and we will craft the exact spare parts you need with precision.
We warmly invite you to visit us!