Wood Pellet Ring Die Pelletizing Machines with ISO
Product Description
Weikeer can meticulously craft a diverse array of ring dies tailored precisely to each client's specifications.
These state-of-the-art products find extensive applications in large, medium, and small-sized aquaculture, food and feed mills, livestock farms, poultry farms, individual farmers' setups, and small to medium-sized farms. They serve as indispensable feed processing machinery, efficiently converting corns, bean pulp, straws, grass, rice husks, and other fragmented materials into high-quality granules.
The ring die is an essential component in the ring die pellet machine, playing a pivotal role throughout the manufacturing process. Its quality significantly impacts not only the pellet quality and production output but also the operational stability and maintenance costs of the equipment.
1. Material of the ring die: Choose from X46Cr13 /4Cr13 (stainless steel), 20MnCr5/20CrMnTi (alloy steel), or request a customized material to meet your needs.
2. Hardness of ring dies: Engineered with precision to achieve a hardness of 52-60 HRC.
3. Diameter of ring dies available: From a fine 1.0mm to a robust 28mm, we cater to various sizes.
4. Types of pellet dies: We offer both Ring Die and Flat Die configurations to suit diverse requirements.
5. Outer diameter options: We can produce ring dies with an outer diameter of up to an impressive 1800mm.
6. Pellet Die models available for customization:
Our customizable options include: CPM, Buler, CPP, OGM, Zhengchang (SZLH/MZLH), Amandus Kahl, Muyang (MUZL), Yulong (XGJ), AWILA, PTN, Andritz Sprout, Matador, Paladin, Sogem, Van Arssen, Yemmak, Promill, and many others. Additionally, we can customize based on your specific drawings.
Specification customization options:
We can supply ring dies forall the leading brands of pellet machines, includingANDRITZ, CPM, ZCME, IEMME, JKAP, SOGEM, SPROUT (UMT), MATADOR (UMT), MABRIK, BUEHLER, PALADIN, PTN, YIAD, JIATONG, PROMILL, YEMMAK, and many more.We welcome custom dimensions and drawings of ring dies to meet your unique requirements..
Below are the standard models for each brand:
For Zhengchang pellet mills: SZLH250,
SZLH300, SZLH320, SZLH350, SZLH400, SZLH420, SZLH508, SZLH678, SZLH768, and more.
For Muyang pellet mills: MUZL180, MUZL350, MUZL420, MUZL600, MUZL1200, MUZL610, MUZL1210, MUZL1610, MUZL2010; and specialized models like MUZL350X, MUZL420X, MUZL600X, MUZL1200X (ideal for shrimp feed pellets with 1.2-2.5mm diameter).
For Awila pellet mills: Awila420, Awila350, and other models.
For Kahl pellet mills (Flat die):: 38-780, 37-850, 45-1250, etc.
Detailed Photos
Main Manufacturing Process of Ring Die
1. Forging and Lathing:
Our state-of-the-art forging and lathing techniques ensure high dimensional accuracy, as well as a bright and clean surface.
2. Die Hole Processing:
We employ advanced German gun drill equipment, specialized tools, and sophisticated drilling hole software for die hole processing:
This ensures extremely high accuracy of die hole positioning.
With high rotating speeds, imported tools, and cooling liquids, we meet all process conditions as drilling requires;
This results in minimal roughness of the processed die hole, ensuring optimal pelleting output and quality.
The superior quality and extended service life of the die are guaranteed.
3. Vacuum Heat Treatment
Functionality:
Surface of Ring Die: There is no oxidation reaction.
Inner Surface of Die Hole: Maintains original smoothness.
Features: High stability, exceptional hardness, and remarkable tenacity.
Compression Ratio of Ring Die
Typically, a higher compression ratio results in denser finished pellets. However, a higher compression ratio does not necessarily equate to better pellet quality. It should be determined based on the raw materials and the type of feed.
Buyers can customize dies with various hole diameters and compression ratios, tailored to specific requirements and conditions.
| |
Hole Diameter(mm) |
Compression Ratio |
| Poultry&livestock feed |
2.5-4.5 |
1:4-1:8 |
| Fish&Shrimp feed |
1.0-2.5 |
1:16-1:28 |
| Biomass&Wood pellet |
6.0-12.0 |
1:4-1:8 |
The most common die hole structures include: straight hole, release stepped hole, external conical hole, and internal conical hole. Each structure is suitable for different raw materials and feed formulas for pellet production.
Our Advantages
WARM TIPS
How to Maintain and Inspect the Ring Die?
1. Rollers should be properly adjusted to ensure hole inlets are not damaged by contact with rollers or due to tramp metal.
2. Material should be uniformly distributed across the entire working area.
3. Ensure all holes function uniformly, and clear any clogged holes if necessary.
4. When changing dies, carefully inspect the condition of the die seating surfaces and fixing systems, including collar, clamp, or wear ring.
FAQ
1. Q: Are you a trading company or a manufacturer?
A: We are a manufacturer with nearly 20 years of experience in this industry.
2. Q: How can I reach your company?
A: You can fly to Nanjing Lukou Airport, then take the high-speed railway from Nanjing Station to Liyang Station. Alternatively, we can arrange a pick-up.
3. Q: Do you have foreign customers using your pellet mill die?
A: Yes, our company has established business relationships with clients in South Africa, Canada, Vietnam, Argentina, England, Tailand, India, Pakistan, Ecuador, etc.
4. Q: What is the service life of your ring die?
A: Our ring die offers a long service life, typically lasting between 1000-2000 hours.
5. Q: What factors affect the lifespan of a die?
A: Several factors influence the service life of a die:
- The composition of the raw material
- The characteristics of the raw material
- Moisture and fat content of the material before pelletizing
- The particle size of the mash
The sophisticated heat conditioning of the mash ensures optimal efficiency and quality, transforming raw materials into premium pellets.
The pellet mill controls offer unparalleled precision and ease-of-use, empowering operators to achieve consistent, top-tier outputs with minimal effort.
Many other advanced features and innovative technologies are integrated to enhance performance and reliability.
6.Q: How can I purchase your high-quality pellet mill spare parts?
A: Simply provide us with the brand and model of your pellet machine, and we will craft precisely engineered spare parts tailored to your specifications.
We warmly welcome you to visit our facility.
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