Idah Taiwan Model Sinking Fish Feeds Pellet Mill Ring Die

• After-sales Service: Depends on The Amount
• Type: Pellet Mill
• Processing Object: Mixed Feed
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: IDAH530
• Processing Technics: Crushing-before-Mixing
• Screen Mesh: With Screen Mesh
• Grinding Equipment Type: Feed Hammer Mill
• Pellet Mill Type: Ring Die Pelleter
• Bulking Machine Type: Single Screw Bulking Machine
• Expanding Method: Dry Expansion
• Condition: New
• Applicable Materials Shape: Granular
• Type of Ring Die: as Per Drawing of Clients
• Size: Customized
• Hole Taper: Uniform
• Treatment: Heat Treatment
• Hardness: 52-60 HRC
• Service Life: 1000 Hours or More
• Material: Stainless Steel,Alloy Steel or Customized
• Application: for Pellet Mill Spare Part
• Transport Package: Wooden Case
• Specification: Size according to different type
• Trademark: Weikeer
• Origin: Jiangsu
• HS Code: 84369900
• Production Capacity: 300/Month
• Package Size: 80.00cm * 80.00cm * 30.00cm
• Package Gross Weight: 300.000kg
• Lead Time: 45 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Discover the exceptional quality and performance of the IDAH Series Sinking Fish Feeds Pellet Mill Ring Die, precision-engineered for optimal feed production.

Product Description

 

Weikeer specializes in crafting a wide range of premium ring dies tailored to meet the unique specifications of our clients.

At Weikeer, we offer comprehensive feeds machine solutions designed to elevate your production efficiency and product quality.

Our cutting-edge products are extensively utilized across various scales of aquaculture, food and feed mills, livestock and poultry farms, as well as by individual farmers and small to medium-sized enterprises. These robust feed processing machines efficiently convert raw materials like corn, bean pulp, straw, grass, rice husks, and other fragmented substances into high-quality granules.

The ring die is a crucial component in the pellet machine, playing a pivotal role in the manufacturing process. The quality of the ring die significantly impacts the pellet quality, production output, equipment performance, and maintenance costs.

Introducing the High-Performance Pellet Machine Ring Die

1. Ring Die Material: Choose from X46Cr13/4Cr13 (stainless steel), 20MnCr5/20CrMnTi (alloy steel), or customize to your needs.
2. Ring Die Hardness: Achieving a durable 52-60 HRC.
3. Diameter Range: Versatile options from 1.0mm to 28mm.
4. Pellet Die Types: Available in both Ring Die and Flat Die configurations.
5. Maximum Outer Diameter: Customizable up to an impressive 1800mm.
6. Customizable Pellet Die Models:
We offer ring dies compatible with all leading brands of pellet machines, including ANDRITZ, CPM, ZCME, IEMME, JKAP, SOGEM, IDAH, MATADOR(UMT), MABRIK, BUEHLER, PALADIN, PTN, PROMILL, YEMMAK, and more.
Custom dimensions and detailed drawings of ring dies are encouraged
.

Product Parameters

 

 

Main Manufacturing Process of Ring Die

1. Forging and Lathing:
Our forging and lathing processes are executed with unparalleled precision, ensuring high dimensional accuracy and a bright, clean surface finish.

2. Die Hole Processing:
We employ advanced German gun drill equipment, state-of-the-art tools, and specialized drilling software for die hole processing:
Achieves high positional accuracy of the die holes;
Ensures optimal processing conditions with high rotating speeds, premium tools, and cooling liquids;
Minimizes the roughness of processed die holes, enhancing pelleting output and quality;
Guarantees the die's quality and extends its service life.
 

3. Vacuum Heat Treatment
Function:
Ring die surface remains free from oxidation reactions;
Maintains the original smoothness of the inner surface of die holes;
Provides high stability, hardness, and tenacity.

Compression Ratio of Ring Die

Generally, a higher compression ratio results in denser finished pellets. However, this doesn't always equate to better pellet quality. The optimal compression ratio should be calculated based on the raw materials and feed type used.
Buyers have the flexibility to customize dies with various hole diameters and compression ratios to suit specific needs and requirements.

	Hole Diameter(mm)	Compression Ratio
Poultry&livestock feed	2.5-4.5	1:4-1:8
Fish&Shrimp feed	1.0-2.5	1:16-1:28
Biomass&Wood pellet	6.0-12.0	1:4-1:8

 

The most common die hole structures include straight holes, release stepped holes, external conical holes, and internal conical holes. Each structure is tailored for different raw materials and feed formulas for pellet production.

Our Advantages

 

 

 

Certifications

 

 

WARM TIPS

How to maintain and inspect the ring die?
1. Ensure the rollers are precisely adjusted, verifying that the hole inlets remain undamaged by any contact with the rollers or potential tramp metal.
2. Distribute the material evenly across the entire working area for optimal performance.
3. Confirm the uniform operation of all holes, clearing any clogged holes as necessary to maintain efficiency.
4. During die changes, meticulously examine the die seating surfaces and fixing systems, including the collar, clamp, or wear ring, for any signs of wear or damage.

FAQ

 

1.Q: Are you a trading company or a manufacturer?
A: We are a distinguished manufacturer with nearly two decades of experience in the feed machinery industry.

2.Q: How can I get to your company?
A: You can fly into Nanjing Lukou Airport. From there, take the high-speed rail from Nanjing Station to Liyang Station. Alternatively, we can arrange to pick you up.

3.Q: Do you have foreign customers using your pellet mill die?
A: Absolutely! We have established long-term business relationships with clients in South Africa, Canada, Vietnam, Argentina, New Zealand, Peru, India, Pakistan, Ecuador, and many more.

4.Q: How long can your ring die be used?
A: Our ring die boasts an impressive service life, typically ranging from 1,000 to 2,000 hours.

5.Q: What are the factors affecting the lifespan of a die?
A: Numerous factors influence the service life of a die:
• The composition of raw materials
• The characteristics of raw materials
• The moisture and fat content of materials prior to pelletizing
• The particle size of the mash
• The heat conditioning of the mash
• The pellet mill controls
• Many other variables
6.Q: How do I buy your pellet mill spare parts?
A: Simply provide us with the brand and model of your pellet machine, and we will manufacture precise spare parts tailored for you.

We warmly welcome your visit!