High Strength Biomass Fuel Pellet Mill Roller Shell
Roller Shell is one of the primary working components for pellet mill, which is used to process different kinds of biomass pellet fuel, feed pellet, wood pellet and so on.
Outer diameter:220mm Inner diameter:130mm Width:88mm (Custom dimensions and drawings of roller shells are welcome.)
Surface processing form:Open corrugated(open slotted)
Material:50# carbon steel
Hardness:HRC 58-62
Service life:More than 400 hours
Specification customized:
We can supply rollers for all the main brands of pellet machine such as ANDRITZ, CPM, ZCME, IEMME, JKAP, SOGEM, SPROUT(UMT), MATADOR(UMT), MABRIK,BUEHLER, PALADIN, PTN, PROMILL,YEMMAK etc. Custom dimensions and drawings of rollers are welcome.
| Model |
Raw Material |
Using Life |
HRC |
| MZLH SREIES |
X46Cr13 |
800-2000Hours |
52-54 |
| MUZL SERIES |
X46Cr13 |
800-2000Hours |
52-54 |
| CPM SERIRES |
X46Cr13 |
800-2000Hours |
52-54 |
| MUNCH SERIES |
X46Cr13 |
800-2000Hours |
52-54 |
| KAHL SERIES |
X46Cr13 |
800-2000Hours |
52-54 |
| ANDRITZ SERIES |
X46Cr13 |
800-2000Hours |
52-54 |
How Does Pellet Form Its Shape?
You want to produce pellets by pellet mills, you may wonder how does pellet form its shape. Weikeer will tell you the truth
1.The Basic Theory
Inside the ring die of pellet mill, there is double roller shells mounted on an eccentric, turn on a rotating shaft as friction develops. The mutual pressure between ring die and roller shells overcomes the resistance when feed is forced through the die holes in high speed so that dissections of finished pellets become tight layers of feed mixture. The die is driven by a motor and the roller shell turn only as feed between rolls and pellet press dies develops friction.
2. Roller Shells
Because there is friction, so we can see roller shells operate in extremely harsh conditions. Massive forces are transferred from the die face through the bearings to the roll support shaft. The friction causes fatigue crack on the surface. During production, the fatigue crack occurs in a certain depth later, service life of the shell will be longer accordingly.
The life of roller shell is so critical for frequently changing roller shells will also damage the ring die. Which means the material of roller shell should also be got into consideration in purchasing pelleting equipments. Material of Chrome Steel Alloys is advisable for it has good property of fatigue resistance, which suits the requirement of operating in harsh environment.
A good roller shells is not only made of good material, but also match the excellent performance of its dies. Each die and roller assembly stay together as a unit, extending die and roller life and enabling easy storage and conversion.
Why We Need Spare Parts And Why Choose Us ?
Maintenance is necessary for every machine after working a period of time. Pellet mill roller shell is one of the primary working components for pellet mill, used to process different kinds of biomass pellet fuel, feed pellet, wood pellet and so on.
We are a professional manufacturer specialized in roller shells and other pellet mill spare parts like ring die ,bearings, shafts and so on with about 20 years experiences. Our roller shells enjoy high abrasion resistance and corrosion resistance, which make sure roller shells get long service life.
Our roll shells and other pellet machine spare parts can be used either in feed pelleting industry to produce animal feeds or fuel pelleting industry to produce wood pellets. We use good quality bearing steel, alloy steel or carbon steel to make roller shell. The roller shell working areas ranges from 60mm to 300mm, the diameter of the pellet roll/shell ranges from 110mm to 450mm, the hardness reaches at HRC58-62.
FAQ:
1.Q:Are you a trading company or a manufacturer?
A:We are a manufacturer, which has almost 20 years of experience in this industry.
2.Q:How can I get to your company?
A:You can get a flight to Nanjing Lukou Airport. Then you can take the high-speed railway from Nanjing station to Liyang station. Or We will go to pick up.
3.Q:Do you have some foreign customers using your rollers?
A:Yes, we have.Our company has established business relationships with customers in South Africa, Canada,Vietnam, Argentina, New Zealand, Peru, India,Pakistan, Ecuador etc.
4. Q:Do you offer free sample?
A:We can provide you a sample but you need to pay for it and also the freight.
5. Q:What is your payment term?
A:30% down payment after confirming the contract/PI and the balance before shipment/copy of Bill of Lading.
6. Q:What normal cooperation processes do you have?
First, we need your drawing for quotation.
Second, you accept our quotation, then you pay for the tooling cost and we will arrange to make the sample on approval.
Third, you approve with the sample and we make sales contract for you to confirm.
Fourth, manufacturing products and shipping to you.
Fifth, you pay us the balance.
Finally, you receive roller shell and feedback.
7.Q:How to buy your pellet mill spare parts?
A:Just tell us the brand and model of your pellet machine, we will make the precise pellet mill spare parts for you.
Welcome to visit us!
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